d)If the battery is unplugged during charging, the charger will indicate OFF/FCA. For battery sizes not listed, contact your local GNB service representative. Do not expose the charger to rain or snow. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. Significant savings can be made on energy and operating costs and in CO 2 output. If the battery is unplugged during charging, the charger will indicate OFF. UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. Step 1: Check if the mains power supply has electricity and if the battery is under voltage The charger comes with a ground lug attached to the stud, clearly marked on the chassis. Final details will not be available until the legislation is published in the EU Official Journal in July. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY). Sort messages by: Incorrect. Home Delivery World will be held June 14-15 in Philadelphia, and brings together the worlds most innovative final mile delivery stakeholders and technologies that will revolutionize the eCommerce supply chain. The charger is warranted for four (4) years from the date of manufacture as determined by the product serial number, with the following exceptions: 3.1Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. Exide Technologies SCR100 User Manual - ManualMachine.com Heli forklift battery specification sheet. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. This LED indicates that the battery has reached 80% charge. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. The SCRFLX chargers are delivered on skids for easy handling using a fork lift truck. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. temperature range must be maintained between 32F - 95F. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. PAGE 3. To connect the input AC voltage, route the AC conduit through the knockout hole provided. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. The HP range of high-frequency chargers offers optimal charging while consuming less power. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage. Do not expose the charger to rain or snow. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. The charger does not, exhibit high in-rush current, therefore type B or C circuit breakers, CAUTION - To reduce the risk of fire, use only on circuits provided, with branch circuit protection consistent with the current indicated, on the rating label and i n accordance with the National Electrical, The circuit breakers rating should be bas ed on the chargers. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. hbbd``b`@i&`,? The charger has not sustained any transit damage. To restart the charger, plug in the next battery. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. 9.1.7 EQUALIZE STAGE 9.1.7.1 EQUALIZE PUSHBUTTON This pushbutton when pressed will extend the charge cycle by 3.5 hours in the equalize mode after the finish rate time has expired. The diode file of the multimeter can also be used to determine the break. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). 3. 7.1 DISPLAY AND FAULT CODES. %PDF-1.6 % 8.2.4 CTIME Release the UP or DOWN button to display the elapsed h)This charger is factory set to charge lead-acid batteries only. As part of its New Energy initiative, HC Forklift America Mitsubishi Heavy Industries (MHI) has taken an ownership stake in energy specialist PolyCharge. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. We found new distributors with the help of Forkliftaction, Posted The floor mounting must be done with #1/4-20 UNC bolts (steel rack) or #1/4 lag screws and anchors (concrete floor). The GNB SCR100 battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. The charger is an essential item for charging each electric forklift battery. TABLE 2 - SINGLE PHASE RATINGS 9. Click here for more information. The Exide 12/5.5 charger (12 V, 5.5 A) is perfect for basic needs. Contact us for help. Indication LO/rEJ or HI/rEJ and FAULT LED is on. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. They are designed to charge flooded lead-acid batteries only. In order to deliver the best experience please tell us where you are located. European Parliament last week passed the new EU Machinery Regulation. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. CAUTION: USE MINIMUM 75C WIRING. Step 3: Check if the rectifier module has output When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. 4. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. Industrial battery chargers dec200 series (20 pages), Dedicated fast charger for industrial batteries (19 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Manual will be automatically added to "My Manuals", Fusible Door-Interlock Switch (JIC Switch)/Remote Control, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. 2100 HP. United States. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Exide Battery Charger Product Support | ManualsOnline.com In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. Symptom => Disconnect battery and AC power. The front panel has STOP, =, EDIT and INFO buttons. Have the charger examined by a GNB service representative or local qualified service facility. Warranty Chargers have a 10-year warranty to the end-user. permanently connected to the mains supply. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. Have the charger examined by a GNB service representative or local qualified service facility. 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. 1. 1.4The charger is used within the published performance rating for the unit involved. Before proceeding check which transformer tap configuartion you have. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. C 12.75 22.25 22.25 23.65 23.65 31.50 NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. Maintenance process error message by depth exide charger - Forkliftaction Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204. How to replace the battery in the battery forklift? Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). 278 0 obj <> endobj Electric forklift battery charger troubleshooting points The inspection and maintenance of the charger is very important in the daily use of the electric forklift. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol). Having trouble using the Discussion Forums? The DC charging cable has a commonly used battery plug or receptacle. Do not disassemble the charger. Subscribe Now to access Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. Refer to the Troubleshooting Section (Section 13, page 17) for more details. SPP PowrPak Series Industrial Battery Chargers. 3.2Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. Continued use of a defective charger after discovery of a defect will void all warranties. 1. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. United Kingdom. | About Us GNB EHF Series Operating Instructions And Safety Manual For proper connection, torque the screws to approximately 25 inch-pounds. During this mode the charge status indicator will show indication 6 and the LCD display will show the Do not touch un-insulated. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. If the voltage at any location is incorrect, it can be determined that the transformer is faulty. The charger should be permanently connected to the mains supply. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. To restart the charger, plug in the next battery. 1. If DC cable lengths are adjusted please contact you local GNB service representative. The product purchased or leased under this agreement shall be used exclusively by the original user and its employees and by no other persons and, therefore, there shall be no third party beneficiary to this warranty. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. Before installing check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. See gounding method shown below (Figure 4.). During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. e)Only qualified personnel should operate or service this equipment. Back to Lifting Platform. Enter your email address and check your inbox. Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204.652.100 GB-3889 RPT 11/01 Printed on recycled paper www.gnb. 9.1.7. The charger must be connected to either a single phase, or three phase, 50 or 60 Hertz ( 2%) AC power source. SCR100 Charger - Exide Technologies . they are displayed when no battery is connected. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). member exclusive content. Typically the generator control bandwidth should be. The charger is NOT for outdoor use. Contact us for help. 7.2.1 JIC SWITCH ASSEMBLY. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. 4.2Replacement and exchange parts will be warranted for a period of ninety (90) days. STONE, BRICK, CONCRETE OR METAL. With the input supply connected and no battery, the charger will, enter the standby mode. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. Is the stream module damaged? It is modern and works with all batteries up to 85 Ah. For proper connection, torque the screws to approximately 25 inch-pounds. Login to open Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). Do not expose the charger to rain or snow. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). Exide Technologies engineers design several charger models primarily for Motive Power applications using High Frequency (HF) technology to minimize recharge times. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. (DIM.B) Instr. Testing has ensured that the, battery and c harger combination conform as a system for use in, Light and Heavy Industrial environments for each respective, product variant. | Products Only qualified personnel should operate or service this equipment. Kalmar USA, It can be inferred that the charger fault is caused by the control board. To restart the charger, plug in the next battery. SALES SERVICE RECYCLING TOLL FREE 1-888-563-6300 Champion is a registered trademark of Federal-Mogul Corporation GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. Tat2dPete, CAUTION: DO NOT EQUALIZE MORE OFTEN THAN REQUIRED BY THE CONDITION OF THE BATTERY, AS SPECIFIED IN THE BATTERY MAINTENANCE INSTRUCTIONS. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. 1. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. What are the commonly used batteries for AGV cars? Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. DANGER - Risk of electric shock. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. 5.3 AC VOLTAGE CONNECTIONS 6.0 DC OUTPUT To connect the input AC voltage, route the AC conduit through the knockout hole provided.
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